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超聲波的工業應用

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1912年，英國號稱世界最大客輪的46300噸Titanic號連同船員，載運2223人，从英国出航，驶向纽约，一路愉快地航行，船内众多绅士、淑女打开香槟，配合音乐，举行豪华舞会，正当狂粐嵁际，船身突遭强大冲击力，很快破裂沉没，成为举世震惊的Titanic號事件，原因是船撞冰山，有1517人喪生，包括有名的J.J. Astor 、A.W.Butt、B. Guggenheim、F.D. Millet。後來開發聲納(sonar)，在海中發射超聲波 ，遇到海底或海中的物體時，接收反射的超聲波，可測定海深或物體的距離。又因雷達的發達，Titanic號之類的事故已較少見。聲納的音響出功達數百W，可以說是強力超聲波 ，在使用目的上，屬于超聲波探傷計或厚度計之類的通信計測應用技術分野。

另一方面，將強力超聲波振動發射于氣體、液體、固體中，使氣體中浮遊的粉體凝集沈澱，或如 超聲波洗淨之類在液體中除去附着固體表面的污物、制造乳液、促進化學反應等，或發射于固體中，利用 超聲波振動進行超聲波加工、熔接、切削、研磨、塑性加工等，這是 超聲波的动力應用，表1.1爲各種工業的強力 超聲波應用.

超聲波加工是使金屬棒狀工具以約20kHz(1秒間2萬次)的周波數振動，對加工部供給SiC(碳化矽)等磨料和水，在玻璃、陶瓷、寶石類、鑽石、半導體材料、超硬合金等開孔、切溝、雕刻等。 超聲波洗淨是對洗淨液中發射超聲波，在極短時閩除去附著各種物品的切削油劑、研磨油劑、手垢、塵汙等。 超聲波 熔接大別分爲金屬的熔接與塑膠的熔接，前者包括1C或晶體管用細線的接合( bonding) 。塑胶熔接的利用在近年急速發展，用于塑胶容器、玩具、卡帶等的熔著，熔著強度大、氧密性、可靠性極高。

	动力性應用
	分散·乳化	凝集	脫泡·脱氣	反應促进	洗淨	接合	加工	其他	通信计测的應用
机械工業	壓延油，切削油的分散，二硫化钼的分散，靜電塗裝		金属淬火，树脂液脫泡		各种机械零件的洗淨電鍍前的洗淨，抽线眼模的洗淨，酸洗	金屬溶接-同種或異種金屬固態熔接，電熔接，焊接，機械零件的塑膠包裝	超聲波加工-宝石，玻璃，超硬合金，Ge，Si加工，超聲波放电加工，振动切削加工	疲勞試驗腐蝕試驗	金屬探傷，厚度計，衰減測定裝置
电氣工程	萤火物质，磁性體材料，碳等电子材料的分散		变压器油的脫泡，树脂液的脫泡	各種線圈的凡立水含浸	各种电器零件洗淨電鍍前洗淨，半导體纯水洗淨，灯丝洗淨，酸洗	金屬熔接-电氣接点眞空管电極，电容器等的熔接，半导體细线熔接，焊接，电氣用塑胶材料的接合	超聲波加工-Ge Si steatite异形加工	粉體干燥	金屬探傷，厚度計，液面計，衰減測定裝置，水中通信，風速計，警報裝置，遲延線，濾波器
化學工業一般	液體-液體，固體-液體，氣體-液體系的均匀分散	反應生成物分离工场用水，废水处理，集塵	溶存氣體的脫泡脱氣	各种化學反應，触媒反應的促进，抽出，含浸的促进，聚合，解聚合	滤布滤筒洗淨，热交换器，送液管等的水垢除去，颜料，聚合物等的水洗，各种容器的洗淨	金屬筒包裝及容器接合塑膠包裝及容器接合		粉體，膜等的干燥	金屬探傷，厚度計，流速計，流量計，濃度計，粘度計，液面計，粘彈性測定裝置
纤维工業	染料的分散钛的分散樹脂加工液的分散	工場用水，廢水的處理	粘液的脫泡	染色，漂白，樹脂加工，單甯的抽出除去，各種纖維的化學處理	去漬，去漿，纺丝嘴、感知器、精纺环、纺机锭式，原毛等洗淨，聚合物的水洗	塑膠膜及皮的接合，合成纖維織布及不織布的接合		纖維卷縮加工，纖維織布，膜的幹燥	金屬探傷，厚度計，流速計，流量計，濃度計，粘度計，液面計，粘彈性測定裝置
药品、化妆品工業	各種乳化液的制造粉末藥品的分散香料及顔料的分散	懸濁粒子的分離		葉綠素的抽出香料的溶解促進	瓶，容器類的洗淨粉状药品的洗淨	金屬箔包裝及容器接合塑膠包裝及容器的接合		涂装被膜强度试验粉體干燥	金屬探傷，厚度計，流速計，流量計，濃度計，粘度計，液面計，粘彈性測定裝置
食品工業	果汁、汽水、軟性啤酒、巧克力、橙油、醬油等的分散，舊米的處理	醬酒，醬油渣的分離	汽水的打栓检查，啤酒的脱空氣处理	油脂類的精制，果皮的除去，果实糖分的含浸，威士忌等的熟成，脱色，脱臭	瓶容器類的洗淨澱粉的洗淨	金屬包裝及容器接合塑膠包裝及容器的接合		粉體干燥	金屬探傷，厚度計，流速計，流量計，濃度計，液面計，粘度計，魚群探知，粘彈性測定裝置
电氣化學工業		悬浊粒子的分類	H₂氣等的除去	電鍍電解	極板的洗淨，電鍍前的零件洗淨	塑膠包裝及容器的接合			金屬探傷，厚度計，流速計，流量計，濃度計，液面計
冶金工業	鑄造	集塵	鑄造，淬火		脱脂洗淨，酸洗，氧化皮除去	金屬熔接			金屬探傷，厚度計，流速計，流量計，液面計，減衰測定裝置
矿業	浮選油的分散	选炭，选矿，浮选集塵			采矿机械的洗淨			粉體干燥	金屬探傷，厚度計，流速計，流量計，地質探查
窰業	水泥的分散砂轮结合劑的分散	集塵		玻璃等的酸研磨			陶磁器，玻璃，steatite等的加工	粉體干燥	金屬探傷，厚度計，流速計，粘彈性測定裝置
醫學	電子顯微鏡試料的作成				醫疗器具，手术器具的洗淨，药品瓶，试验音等洗淨		膀胱結合的除去	神经痛，腰痛，関节炎等治疗，癌肿疡治疗，细菌破坏，超聲波沐浴	血流計癌，腫瘍等的診斷

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