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開拓創新！靈科超聲波助力塑料醫療器械制造商打開藍海市場

返回列表 來源：发布日期： 2024.05.27

隨著人們對健康意識的增強和生活水平的提高，塑料醫療器械 制造领域迎来了新的机遇与挑战。据BCC Research的一项研究显示，医用塑料市场预计将从2023年的256亿美元增长到2028年的412亿美元，复合年增长率(CAGR)为10%。

巨大的藍海市場，必會吸引一批奮戰者爭奪，如何在其中脫穎而出，産品創新與質量是關鍵。因此，在塑料醫療器械 的组装及生产过程中，选择合适的焊接服务供应商以及焊接设备对制造商而言尤为重要，合格的焊接解决方案需满足塑料醫療器械制造商的以下需求：

千库网_医生正在做手术摄影1_摄影图编号20463307

01控制精度

具備優秀的壓力控制，可精確焊接大小各異的醫用塑料制品，滿足新一代醫療器械高一致度、高精度、高效率、高産值等一系列複雜組裝挑戰，避免任何可能導致功能失效的間隙或錯位。

02技術兼容性

具兼容不同的塑料材料，包括醫療器械中常用的各種塑料類型，如PVC、PE、PP等，在高速連續生産的情況下，兼顧焊縫優美、外觀整齊、品質優良等特性。

03氣密性與綠色化

焊接強度以及氣密性，是確保醫療器械內部複雜的傳感器和電子器件不受損壞的關鍵。此外，産品在組裝過程中，避免使用粘合劑，可有效避免裝配汙染的同時，降低生産成本。

04操作模式

具備多種焊接模式，可根據具體應用需求選擇對應操作模式，減少産品燙傷、激穿、假焊等不良現象，以滿足醫療器械的高質量標准。

05快速換模

滿足不同生産需求，支持多種焊接配方儲存，幫助制造商切換生産模式時快速選擇最佳參數，降低生産切換時間，提高效率。

06數據管理

具備傳送焊接數據功能，便于數據智能追蹤，無縫對接EMS系統，構建起企業完整的生産信息化體系，幫助企業對生産流程和焊接工藝過程間的物料輸送、質量指標進行實時管控。

醫療器械焊接難題
靈科超聲波逐一击破

202307-_1.13.1

靈科超聲波 深耕超聲波焊接领域31年，专注前沿技术的研究与应用，为塑料醫療器械装配行业带来技术变革，成为众多医疗器械所信赖的科技企业，推出的伺服超聲波焊接设备已广泛应用在手术器械制造、包装密封、电子器件连接等，对推进医疗器械高质量发展起着重要的支撑作用。

L3000 Servo II 2jpg

01

全閉環伺服行程控制系統，實現5μm的焊接精度，以保障焊接效果達到理想狀態。

02

控制精度：4段實際壓力控制（精度1N），實現多段位焊接，確保分子之間的最佳融合，從而達到更加可靠的焊接效果。

03

8種操作模式、5種智能管理、5種觸發模式、4種壓力控制、4種焊接應用模式，實現快速、高效、大規模的生産。

04

支持WiFi/4G無線網絡連接、RS232/485數據對接、雲端數據管理、遠程協助、打印機輸出，幫助確保並優化焊接質量。

05

具備故障自我檢測功能、實時自動追頻功能、鎖頻功能，電路恒壓功能，實現焊接産品的“一站式”品質管控。

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